Small sphere – big bang. Researchers at Fraunhofer IAF manufacture tiny, high-precision hollow spheres out of synthetic diamonds. The starting point are small silicon spheres, which get coated with diamonds in a patented plasma reactor developed by Fraunhofer IAF. In contrast to the disk, the balls have to be moved permanently in the reactor for a homogeneous coating. Nevertheless the silicon is still in the sphere. To get it out and to create a hollow sphere, the researchers drill with a laser a only few micrometers tiny hole and dissolve the silicon with a special ultrasound-assisted etching technology. Christoph Wild, Eckhard Wörner and Dietmar Brink from Fraunhofer IAF were awarded with one of the Joseph von Fraunhofer Prizes 2006 for their development work.